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articles:m104_hfm_intake_rebuild [2020/11/19 08:45] – [Remove air intake pipe] john5788articles:m104_hfm_intake_rebuild [2020/11/21 07:50] (current) john5788
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-===== Procedure ===== +===== Remove air intake pipe =====
- +
-==== Remove air intake pipe ====+
 <grid> <grid>
 <col sm="6"> <col sm="6">
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 </col> </col>
 </grid> </grid>
-==== Remove fuel rail ==== 
  
-==== Remove intake manifold ====+===== Remove fuel rail ====
 +<grid> 
 +<col sm="12"> 
 +  - Remove black plastic engine wiring harness cover 
 +  - Remove fuel pressure bleed cap located towards the center of the fuel rail 
 +  - Bleed excess fuel pressure by pressing schrader valve with a tool like a small screwdriver and replace the cap 
 +  - Disconnect fuel inlet and return hoses from fuel rail 
 +    - Make note of which hose goes where 
 +  - Remove fuel pressure regulator vacuum line 
 +  - Unbolt dipstick for clearance by removing 5mm allen bolt 
 +  - Unplug fuel injectors from engine harness by pinching connectors and pulling 
 +    - Metal clips may not bend all the way and a thin screwdriver can be used to gently bend the metal clips for clearance 
 +  - Unbolt fuel rail and pull to remove. There are 5x 6mm allen bolts holding it in place. 
 +</col> 
 +</grid>
  
-==== Rebuild ====+<grid> 
 +<col sm="3"> 
 +<thumbnail> 
 +{{ articles:m104wirecoverremoved.jpg?300 }} 
 +<caption>Wire cover removed</caption> 
 +</thumbnail> 
 +</col> 
 +<col sm="3"> 
 +<thumbnail> 
 +{{ articles:m104fuelpressurecap.jpg?300 }} 
 +<caption>Unscrewing fuel pressure cap</caption> 
 +</thumbnail> 
 +</col> 
 +<col sm="3"> 
 +<thumbnail> 
 +{{ articles:m104fuelrailschradervalve.jpg?300 }} 
 +<caption>Schrader valve</caption> 
 +</thumbnail> 
 +</col> 
 +<col sm="3"> 
 +<thumbnail> 
 +{{ articles:m104fuelhosedisconnect.jpg?300 }} 
 +<caption>Disconnecting fuel lines</caption> 
 +</thumbnail> 
 +</col> 
 +<col sm="3"> 
 +<thumbnail> 
 +{{ articles:m104fuelpressureregulatorvacuum.jpg?300 }} 
 +<caption>Removing fuel pressure regulator vacuum hose </caption> 
 +</thumbnail> 
 +</col> 
 +<col sm="3"> 
 +<thumbnail> 
 +{{ articles:m104unboltdipstick.jpg?300 }} 
 +<caption>Unbolting dipstick</caption> 
 +</thumbnail> 
 +</col> 
 +<col sm="3"> 
 +<thumbnail> 
 +{{ articles:m104unplugfuelinjectors.jpg?300 }} 
 +<caption>Unplug fuel injectors </caption> 
 +</thumbnail> 
 +</col> 
 +<col sm="3"> 
 +<thumbnail> 
 +{{ articles:m104fuelrailremoved.jpg?300 }} 
 +<caption>Fuel rail removed</caption> 
 +</thumbnail> 
 +</col> 
 +</grid> 
 + 
 +===== Remove intake manifold ===== 
 +<grid> 
 +<col sm="6"> 
 +  - Unbolt remaining bolts holding intake manifold to cylinder head 
 +  - Loosen both hose clamps connecting the upper and lower intake manifolds together. Located underneath the upper intake manifold 
 +  - Disconnect wire to resonator flap 
 +  - Disconnect air hoses near oil dipstick mounting bracket 
 +  - Lift up and remove air intake manifold 
 +</col> 
 +<col sm="6"> 
 +<grid> 
 +<col sm="6"> 
 +<thumbnail> 
 +{{ articles:m104lowerintakeboot.jpg?300 }} 
 +<caption>Loosening lower intake boot</caption> 
 +</thumbnail> 
 +</col> 
 +<col sm="6"> 
 +<thumbnail> 
 +{{ articles:m104airhoses.jpg?300 }} 
 +<caption>Air hoses underneath intake manifold</caption> 
 +</thumbnail> 
 +</col> 
 +<col sm="6"> 
 +<thumbnail> 
 +{{ articles:m104wirethrottlebody.jpg?300 }} 
 +<caption>Disconnect wire for resonator flap near the throttle body </caption> 
 +</thumbnail> 
 +</col> 
 +</grid> 
 +</col> 
 +</grid> 
 + 
 +===== Rebuild ====
 +<grid> 
 +<col sm="6"> 
 +  - Replace all vacuum lines 
 +  - Clean parts 
 +    - Intake manifold seat on cylinder head 
 +    - Intake manifold 
 +    - Throttle body boot if not replacing 
 +    - Intake boots if not replacing 
 +  - Parts to replace 
 +    - Intake manifold gaskets (104 141 1080, requires 6) 
 +    - Long lower intake hose (104 094 35 82) 
 +    - Short lower intake hose (104 094 36 82) 
 +    - Fuel injector seal (019 997 13 48, requires 12) 
 +</col> 
 +<col sm="6"> 
 +<grid> 
 +<col sm="6"> 
 +<thumbnail> 
 +{{ articles:m104vacuumparts.jpg?300 }} 
 +<caption>Vacuum parts to replace</caption> 
 +</thumbnail> 
 +</col> 
 +<col sm="6"> 
 +<thumbnail> 
 +{{ articles:m104cleanthrottlebootandintakeseat.jpg?300 }} 
 +<caption>Cleaned throttle body boot and intake manifold seat on cylinder head</caption> 
 +</thumbnail> 
 +</col> 
 +<col sm="6"> 
 +<thumbnail> 
 +{{ articles:m104intakerebuilt.jpg?300 }} 
 +<caption>Intake manifold cleaned up and rebuilt with new gaskets and hoses</caption> 
 +</thumbnail> 
 +</col> 
 +<col sm="6"> 
 +<thumbnail> 
 +{{ articles:m104injector.jpg?300 }} 
 +<caption>M104 injector with 2 seals that need to be replaced </caption> 
 +</thumbnail> 
 +</col> 
 +</grid> 
 +</col> 
 +</grid>
  • articles/m104_hfm_intake_rebuild.1605775558.txt.gz
  • Last modified: 2020/11/19 08:45
  • by john5788