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articles:replacing_190e_steering_gearbox [2020/12/03 07:02] – [Steering gearbox removal] john5788 | articles:replacing_190e_steering_gearbox [2020/12/03 08:36] (current) – [Steering gearbox removal] john5788 | ||
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- Use gear puller if necessary | - Use gear puller if necessary | ||
- Take note on where the pitman arm is mounted on the output shaft. This affects front toe settings. | - Take note on where the pitman arm is mounted on the output shaft. This affects front toe settings. | ||
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==== Installation ==== | ==== Installation ==== | ||
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+ | - Install upper power steering hose with 19mm nut onto the replacement steering gearbox | ||
+ | - Install pitman arm (this can be deferred to after the gearbox has been mounted in the car for easier gearbox installation) | ||
+ | - Use centering mark to align and install | ||
+ | - Tighten down at the same depth as previously measured | ||
+ | - Install snap ring | ||
+ | - Install steering coupler to steering shaft | ||
+ | - Note the flat end on the steering shaft when installing the new coupler. This is where the bolt runs through | ||
+ | - Install steering gearbox to coupler, do not turn steering wheel to install bolt yet | ||
+ | - Install the 3 frame bolts in wheel well | ||
+ | - Tighten power steering hoses | ||
+ | - 17mm hose nut | ||
+ | - Hose clamp | ||
+ | - Install tie rod and drag link | ||
+ | - Use new self locking hex nuts | ||
+ | - Turn steering wheel and install other 6mm coupler bolt | ||
+ | - Install power steering filter in reservoir | ||
+ | - Fill power steering reservoir to capacity | ||
+ | - Steering may need to be fully rotated a few times for correct fill | ||
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