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articles:replacing_190e_steering_gearbox [2020/12/03 08:21] – [Steering gearbox removal] john5788articles:replacing_190e_steering_gearbox [2020/12/03 08:36] (current) – [Steering gearbox removal] john5788
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     - Use gear puller if necessary     - Use gear puller if necessary
     - Take note on where the pitman arm is mounted on the output shaft. This affects front toe settings.     - Take note on where the pitman arm is mounted on the output shaft. This affects front toe settings.
 +
 +\\
  
 <grid> <grid>
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 </grid> </grid>
 ==== Installation ==== ==== Installation ====
 +
 +  - Install upper power steering hose with 19mm nut onto the replacement steering gearbox
 +  - Install pitman arm (this can be deferred to after the gearbox has been mounted in the car for easier gearbox installation)
 +    - Use centering mark to align and install
 +    - Tighten down at the same depth as previously measured
 +    - Install snap ring
 +  - Install steering coupler to steering shaft
 +    - Note the flat end on the steering shaft when installing the new coupler. This is where the bolt runs through
 +  - Install steering gearbox to coupler, do not turn steering wheel to install bolt yet
 +  - Install the 3 frame bolts in wheel well
 +  - Tighten power steering hoses
 +    - 17mm hose nut
 +    - Hose clamp
 +  - Install tie rod and drag link
 +    - Use new self locking hex nuts
 +  - Turn steering wheel and install other 6mm coupler bolt
 +  - Install power steering filter in reservoir
 +  - Fill power steering reservoir to capacity
 +    - Steering may need to be fully rotated a few times for correct fill
 +
 +\\
 +
 +<grid>
 +<col sm="3">
 +<thumbnail>
 +{{ articles:19mmsteeringhose.jpg?300 }}
 +<caption>19mm hose on steering gearbox</caption>
 +</thumbnail>
 +</col>
 +<col sm="3">
 +<thumbnail>
 +{{ articles:pitmanarmalignment.jpg?300 }}
 +<caption>Pitman arm centering mark</caption>
 +</thumbnail>
 +</col>
 +<col sm="3">
 +<thumbnail>
 +{{ articles:steeringshaftflatspot.jpg?300 }}
 +<caption>Steering shaft</caption>
 +</thumbnail>
 +</col>
 +<col sm="3">
 +<thumbnail>
 +{{ articles:steeringcouplerinstalled.jpg?300 }}
 +<caption>Steering coupler installed</caption>
 +</thumbnail>
 +</col>
 +<col sm="3">
 +<thumbnail>
 +{{ articles:steeringgearboxinstalledtocoupler.jpg?300 }}
 +<caption>Steering gearbox installed onto coupler</caption>
 +</thumbnail>
 +</col>
 +<col sm="3">
 +<thumbnail>
 +{{ articles:0004662104.jpg?300 }}
 +<caption>Power steering filter</caption>
 +</thumbnail>
 +</col>
 +</grid>
  • articles/replacing_190e_steering_gearbox.1606983682.txt.gz
  • Last modified: 2020/12/03 08:21
  • by john5788